OEM Custom CNC Machined Spur Gears & Gear Shafts - Automotive Transmission Systems | China Suppliers & Factory Manufacturer, Factories

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Product Description

Product Overview

Shenzhen Sunmy Hardware Co., Ltd. specializes in the precision manufacturing of high-performance Spur Gears and Gear Shafts (Pinion Shafts) designed specifically for automotive transmission systems and heavy-duty industrial applications.

Engineered for seamless power transmission, our gears are manufactured using advanced CNC machining and gear hobbing technologies. Whether you require standard modules (M0.5–M10) or fully customized geometries, Sunmy provides OEM/ODM solutions that ensure high torque capacity, low noise operation, and exceptional durability under stress.

Process & Manufacturing Insights

At Sunmy, we control the entire lifecycle of gear production to ensure strict adherence to DIN and ISO standards. Our manufacturing process includes:

01

Precision CNC Turning & Milling

Creating the accurate blank geometry and shaft features (keyways, set screw holes, steps) from raw bar stock.

02

Gear Hobbing & Shaping

Utilizing high-speed hobbing machines to cut precise tooth profiles with pressure angles of 20° (or custom).

03

Heat Treatment

Critical for automotive applications. We offer carburizing, induction hardening, and quenching to harden the teeth surface while maintaining a tough core.

04

Precision Grinding

Post-heat treatment gear grinding to achieve high precision grades (DIN 5 – DIN 7) and superior surface finish.

Key Specifications

Attribute Specification Details
Product Name Custom Spur Gear & Pinion Gear Shaft
Material Options Stainless Steel (303/304/316), Alloy Steel (20CrMnTi, 40Cr, 8620), Carbon Steel
Module Range M0.5 – M10
Pressure Angle 20° Standard (Customizable)
Precision Grade DIN 5, DIN 6, DIN 7, DIN 8, DIN 10
Teeth Type Straight Spur Teeth
Surface Treatment Black Oxide, Zinc Plating, Carburizing, Nitriding, High-Frequency Quenching
Hub/Bore Config With/Without Hub; Bore: Pilot, Finished, Keyway, or Set Screw
Origin Manufactured by Sunmy (China)
Warranty 6 Months (Standard)

Key Features & Advantages

  • Custom Engineering Capable of producing complex gear shafts where the pinion is integral to the shaft, increasing strength and reducing assembly parts.
  • High Load Capacity Optimized tooth geometry and material selection ensure the gears can withstand high torque loads typical in automotive transmissions.
  • Surface Durability Advanced surface treatments (like Black Oxide or Zinc Plating) provide excellent corrosion resistance and extend component life.
  • Tight Tolerances We maintain strict control over bore sizes and concentricity, ensuring a perfect fit with bearings and mating gears.

Applications

These gears are not limited to just one sector. They are critical components for:

🚗
Automotive Transmission systems, starter motors, and drive trains.
🏭
Industrial Automation Reduction gearboxes and conveyor systems.
🤖
Robotics Precision joint movements.
🌾
Agricultural Machinery Tractors and harvesters.

Why Choose Shenzhen Sunmy Hardware?

⚡ Rapid Prototyping

From CAD drawing to physical sample in days.

📦 Scalable Production

Flexible MOQ to support both pilot runs and mass production.

🔬 Strict QC System

Equipped with CMM and Gear Profile Testers to ensure every tooth meets the spec.

Technical FAQ

Q1 What data do you need to provide a quote?

We require a 2D drawing (PDF) or 3D model (STEP/IGES). If you do not have drawings, we can reverse-engineer from a physical sample.

Q2 What is your standard lead time for custom gear shafts?

Samples typically take 7–10 days. Mass production lead times vary (15–25 days) depending on quantity and heat treatment requirements.

Q3 Can you provide material certifications and dimensional reports?

Yes, all shipments from Sunmy include material mill certificates and final inspection reports.

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Get a Fast, Technical Quote & Free DFM Review

Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.

Frequently Asked Questions (FAQ)

Q1 What materials are available for custom spur gears and pinion shafts?
Sunmy offers a wide range of materials including Stainless Steel (303, 304, 316), Alloy Steel (20CrMnTi, 40Cr, 8620), and Carbon Steel. The choice of material depends on your application's torque requirements, operating environment, and corrosion resistance needs. Our engineers can recommend the most suitable material based on your technical drawings.
Q2 What precision grades can Sunmy achieve for spur gears?
We manufacture spur gears to DIN 5, DIN 6, DIN 7, DIN 8, and DIN 10 precision grades. High-precision grades (DIN 5–7) are achieved through post-heat treatment gear grinding, making them ideal for automotive transmissions and robotics applications that demand minimal backlash and noise.
Q3 What is the minimum order quantity (MOQ) for custom gear shafts?
Sunmy offers flexible MOQ to support both prototype/pilot runs and large-scale mass production. We understand that different stages of product development have different volume needs, so please contact our sales team with your specific requirements for a tailored quotation.
Q4 What surface treatments are available for spur gears?
We offer multiple surface treatment options including Black Oxide, Zinc Plating, Carburizing, Nitriding, and High-Frequency Quenching. These treatments improve corrosion resistance, surface hardness, and overall component longevity, especially in demanding environments such as automotive drivetrains and outdoor agricultural machinery.
Q5 Can Sunmy produce integral pinion gear shafts (where the gear is part of the shaft)?
Yes. Sunmy specializes in the production of integral pinion shafts where the gear teeth are machined directly onto the shaft body. This design eliminates the need for separate fastening components, increases structural strength, reduces assembly complexity, and improves overall transmission accuracy.
Q6 Does Sunmy support OEM and ODM gear manufacturing projects?
Absolutely. Sunmy provides full OEM and ODM services for spur gears and gear shafts. Whether you supply your own engineering drawings or need our team to develop a design from scratch based on your application requirements, we offer end-to-end support from DFM review and prototyping through to mass production and quality certification.

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