This structural component represents the pinnacle of subtractive manufacturing. Designed for the aerospace sector, it requires aggressive material removal to achieve a high strength-to-weight ratio. The visible tool paths are not just aesthetic; they are the signature of high-speed, high-precision milling strategies that Sunmy Hardware employs for complex projects.
| Material | Aluminum 6061-T6 or 7075 |
| Process | 5-Axis CNC Milling |
| Roughness | Ra 1.6 (Visible Tool Marks) |
| Machining Time | 45 minutes/pc |
| Testing | CMM Inspection 100% |
We utilize 5-axis machining centers to access the part from all angles. This allows us to machine complex undercuts and angled features in a single setup, reducing cumulative errors.
Deep pockets are milled out of a solid block of Aluminum 6061-T6/7075, removing over 70% of the material weight while retaining the skeletal strength.
We use specialized end mills and optimized tool paths to achieve a surface finish that often requires no manual polishing.
Tolerances are held to ±0.005mm on critical features.
Machining from a solid block ensures no internal voids or structural weaknesses compared to casting.
The 5-axis capability allows for organic shapes and non-standard angles that 3-axis machines cannot achieve.
The raw machined finish showcases the precision of modern manufacturing, often desired in high-tech industries.
Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.