OEM Custom Battery Contacts for AG13, CR2032, CR2450 Coin Cells - China Suppliers & Factory Quality Phosphor Bronze and Steel Stamping Exporter, Quotes

Discover high-quality products from our China factory, a leading supplier in the industry. We specialize in manufacturing a wide range of goods to meet your needs, ensuring exceptional craftsmanship and durability. Our commitment to excellence sets us apart from other suppliers, as we utilize advanced techniques and materials to deliver top-notch items. Partner with our China factory today and experience the difference that comes from working with trusted suppliers dedicated to your satisfaction

Product Description

Product Overview

Shenzhen Sunmy Hardware Co.,Ltd. is a leading manufacturer specializing in precision engineering for electronic components. Our custom battery contacts are expertly crafted from high-grade phosphor bronze and spring steel using advanced stamping techniques. These components are meticulously designed to provide reliable electrical connectivity, ensure secure battery retention, and withstand fatigue in demanding applications. We offer fully customizable solutions for standard coin cells like AG13/LR44, CR2032, and CR2450, ensuring perfect integration into your product's design.

From consumer electronics and medical devices to industrial sensors and toys, our custom-stamped battery contacts provide a robust and cost-effective connection solution. Leverage our extensive experience and powerful development capabilities to create a tailored component that meets your exact performance and dimensional requirements.

Process & Manufacturing Insights

We utilize state-of-the-art sheet metal & stamping technology to produce our custom battery contacts. This process begins with precise die design and fabrication, leveraging our internal capabilities for custom tooling. Material selection is critical; we offer both phosphor bronze for excellent conductivity and corrosion resistance, and high-tensile spring steel for superior spring characteristics and structural strength, often coated for enhanced performance.

High-speed, multi-stage stamping presses accurately cut, bend, and form the complex geometry of the battery contact from continuous metal strips. This progressive stamping approach guarantees exceptional consistency, tight tolerances, and high production efficiency, even for large volumes. Our post-processing options include precise nickel plating, gold plating, or other surface treatments for optimal solderability, corrosion protection, and contact reliability. Every step is overseen by our rigorous quality control system to ensure error-free products.

Key Specifications

Parameter

Description

Compatible Battery Types

AG13 (LR44), CR2032, CR2450, and other coin cells upon request

Material Options

Phosphor Bronze (C5191, C5210, etc.), Spring Steel (SUS301, 65Mn, SK5, etc.)

Material Thickness

Fully customizable, typically ranging from 0.1mm to 0.5mm

Dimensional Tolerance

Precision level, down to ±0.01mm to ±0.05mm (customized to design)

Surface Finish

Nickel Plating, Gold Plating, Silver Plating, Tin Plating

Mounting Type

Through-Hole (THT), Surface Mount (SMT), Snap-in, or customized designs

Quality Control

Comprehensive inspections (100% full inspection option), SPC, FAI, IPQC, FQC

Customization

Full range: material, size, shape, spring force, mounting, plating, packaging

Certifications

ISO9001, IATF16949, ROHS

Main Features & Advantages
  • Exceptional Conductivity & Reliable Connection: Utilizing high-purity materials and optimized designs to ensure minimal resistance and a stable electrical path.
  • Superior Spring Strength & Fatigue Resistance: Critical for maintaining secure contact over numerous battery replacement cycles, preventing power loss or intermittent issues.
  • Precision Engineering with Tight Tolerances: Our advanced stamping process and custom tooling ensure every contact meets strict dimensional requirements for flawless assembly.
  • Full Customization Capabilities: From initial concept and DFM review to prototyping and mass production, we provide tailored solutions for material, plating, mounting, and packaging.
  • State-of-the-Art Production Facility: Our company operates multiple advanced, high-speed stamping presses and a dedicated tool & die workshop, ensuring rapid turnaround and consistent quality.
  • Commitment to Quality & Compliance: With 20 years of experience, we adhere to strict quality standards and offer comprehensive inspections to guarantee your complete satisfaction.
Technical FAQ
Q1 What is your Minimum Order Quantity (MOQ) for custom battery contacts?
Our MOQ is flexible and can be tailored to your specific project needs. While we handle high-volume production, we are also equipped to support smaller initial orders or prototyping requirements. We are committed to finding a production solution that aligns with your development stage.
Q2 What is the typical lead time for custom tooling and production?
Custom tooling design and fabrication generally takes between 7 to 15 days, depending on complexity. For mass production, we can typically deliver within 15 to 30 days after sample approval and receipt of the deposit. We provide clear, transparent communication at every stage.
Q3 How do you assist with the design optimization for a custom contact?
Our expert engineering team provides comprehensive Design for Manufacturability (DFM) review and assistance. We can optimize your initial designs for efficient stamping, suggest the best material and plating options based on your application, and even help in creating a new concept from scratch to minimize cost and maximize performance.
Q4 Can you provide samples for testing and evaluation?
Yes, we provide prototypes and samples for your testing and evaluation before proceeding to full-scale production. This allows you to verify form, fit, and function, ensuring the final component meets all your performance criteria. For common designs, sample lead time is typically 3-5 days.
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Custom Phosphor Bronze and Steel Stamping Battery Contacts for AG13, CR2032, and CR2450 Coin Cells
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Get a Fast, Technical Quote & Free DFM Review

Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.

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Frequently Asked Questions
Q1 What materials are best suited for battery contacts in high-humidity environments?
For high-humidity or outdoor environments, we recommend phosphor bronze (C5191/C5210) as the base material combined with nickel or gold plating. Nickel plating provides an excellent barrier against oxidation and moisture, while gold plating offers superior corrosion resistance and long-term contact stability. Our engineering team can advise on the optimal combination based on your specific operating conditions and budget.
Q2 What is the difference between phosphor bronze and spring steel for battery contacts?
Phosphor bronze (e.g., C5191, C5210) offers excellent electrical conductivity, good corrosion resistance, and reliable spring properties, making it ideal for most consumer electronics applications. Spring steel (e.g., SUS301, 65Mn, SK5) provides superior mechanical strength, higher spring force, and better fatigue resistance, making it the preferred choice for industrial or high-cycle applications where durability is paramount. Both materials are fully customizable with various surface plating options.
Q3 Can your battery contacts be used for medical device applications?
Yes. We supply custom battery contacts for medical devices including diagnostic equipment, wearable health monitors, and portable medical instruments. Our manufacturing processes comply with ISO9001 and IATF16949 standards, and all materials used are RoHS compliant. We can implement enhanced quality control protocols, including 100% full inspection, to meet the stringent requirements of the medical industry.
Q4 Do you support both SMT and through-hole mounting configurations?
Absolutely. We manufacture battery contacts in all standard mounting configurations including Surface Mount Technology (SMT), Through-Hole Technology (THT), snap-in, and fully custom designs. Our engineering team can work directly from your PCB layout or product drawings to design a contact that integrates seamlessly with your assembly process and ensures optimal electrical performance.
Q5 How do you ensure dimensional consistency across large production runs?
We utilize high-speed progressive stamping dies with precision-ground tooling to maintain tight dimensional tolerances (down to ±0.01mm) across every part in a production run. Our quality system incorporates Statistical Process Control (SPC), First Article Inspection (FAI), In-Process Quality Control (IPQC), and Final Quality Control (FQC). For critical applications, we also offer 100% dimensional inspection to guarantee zero-defect delivery.
Q6 What file formats do you accept for custom contact design submissions?
We accept all standard engineering file formats including 2D drawings in DWG, DXF, and PDF, as well as 3D models in STEP, IGES, and SolidWorks formats. If you only have a concept sketch or a sample part, our engineering team can reverse-engineer and create full production drawings. We also provide a complimentary DFM (Design for Manufacturability) review with every new custom project submission to optimize your design for cost and performance.

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