ODM Custom Stainless Steel Waterproof Sensor Probe Housing / Thermowell from China Suppliers and Factory - OEM Support Available Service, Quotes

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Product Description

Product Overview

Shenzhen Sunmy Hardware Co., Ltd. presents our high-performance Stainless Steel Sensor Probe Housing, specifically engineered for temperature sensing, soil moisture detection, and fluid monitoring systems.

Designed with a robust, pointed tip structure, these housings are ideal for applications requiring direct insertion into soil, viscous liquids, or pressurized water pipes. As a specialized manufacturer of Precision Turned Parts, Sunmy offers full OEM/ODM support, allowing us to customize the length, diameter, wall thickness, and flange design to perfectly match your sensor modules (DS18B20, PT100, etc.).

We provide a durable shield for your sensitive electronics against moisture, corrosion, and physical impact.

Manufacturing Process & Insights

Our probe housings are manufactured using advanced CNC Precision Turning (Computer Numerical Control) technology. Unlike standard stamping or tube drawing, our turning process ensures superior structural integrity and dimensional accuracy.

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Precision CNC Turning

The pointed tip is machined directly from the solid bar or thick-walled tube stock, ensuring a seamless, leak-proof transition that is stronger than welded tips.

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Surface Treatment

We apply a high-grade polishing process to reduce surface roughness. This minimizes soil adhesion or fluid drag and ensures the probe is easy to clean and sterilize (vital for food/beverage or medical applications).

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Sealing Interface

The open end features a precision-machined flange or rolled rim, designed to accommodate O-rings or epoxy potting, ensuring a high waterproof rating (customizable to IP68 standards).

Key Specifications

Based on the visual analysis of the uploaded samples and standard optical industry requirements:

Parameter Details
Product Name Stainless Steel Water Pipe/Soil Sensor Probe Housing
Material Stainless Steel 304, 316, or 316L (Medical/Food Grade available)
Manufacturing Process Precision CNC Turning / Lathe Machining
Tip Design Pointed (Conical) for easy insertion; Flat or Round bottom available
End Cap Style Flanged, Threaded, or Plain (Customizable for potting/capping)
Diameter (OD/ID) Fully Customized (e.g., OD 3mm - 20mm)
Length Customized (Standard: 30mm - 500mm+)
Tolerance Up to ±0.01mm
Waterproof Rating Design supports up to IP68 (dependent on sealant/cap used)
Origin Guangdong, China (Shenzhen Sunmy Hardware Co., Ltd.)

Key Features & Advantages

  • ◎ Superior Thermal Conductivity
    The precision-machined thin-wall design ensures rapid thermal response, transferring temperature changes from the medium to the internal sensor quickly.
  • ◎ Excellent Corrosion Resistance
    High-quality Stainless Steel 304/316 construction provides longevity in harsh environments, including saltwater, acidic soil, and industrial chemical tanks.
  • ◎ High Penetration Capability
    The tapered, pointed tip design allows for easy installation into compact soil or semi-solid materials without bending the tube.
  • ◎ OEM Customization Power
    (1) Custom logo laser engraving.
    (2) Specific thread types (NPT, BSP, Metric) can be machined at the mounting end.
    (3) Adjustable wall thickness for high-pressure environments.

Technical FAQ

Q1 What is the Minimum Order Quantity (MOQ) for a custom probe size?
At Sunmy, we support our clients' development phases. For custom dimensions, we can start with a low MOQ for prototyping (e.g., 50–100 units) before moving to mass production.
Q2 Can you ensure the housing is waterproof?
The metal housing itself is seamless at the tip due to the turning process, making it 100% leak-proof. The final waterproof rating depends on how you seal the open end (epoxy potting or end-cap). We can design the flange specifically to hold your preferred sealing method securely.
Q3 Do you provide material certification?
Yes. We are a transparent manufacturer. We provide material certificates (RoHS, REACH, Mill Certs) for our Stainless Steel 304/316 materials upon request to ensure compliance with your local regulations.
Q4 I need a specific shape for the tip (e.g., needle-sharp vs. rounded). Can you do it?
Absolutely. Since we use CNC Lathes, we can program any tip geometry you require — whether it's a sharp needle for piercing or a rounded bullet tip for safety.

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Get a Fast, Technical Quote & Free DFM Review

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Frequently Asked Questions (FAQ)

Q1 What stainless steel grades do you offer, and how do I choose the right one?
We offer SS304, SS316, and SS316L. SS304 is suitable for general-purpose use in dry or mildly humid environments. SS316 and SS316L provide superior resistance to chloride corrosion and are recommended for saltwater, marine, food processing, or medical applications. Our engineers can advise you on the best grade for your specific medium and environment.
Q2 What is the typical lead time for custom probe housing orders?
For prototype or sample orders, the typical lead time is 7–14 business days after design confirmation. For mass production orders, lead times range from 15–30 business days depending on quantity and complexity. We will provide a precise timeline with your quotation.
Q3 Can the probe housing be used in high-pressure water pipe systems?
Yes. We can increase the wall thickness and machine specific thread interfaces (such as NPT or BSP) to meet high-pressure installation requirements. Please specify your working pressure and pipe size when requesting a quote so we can design accordingly.
Q4 Is the probe housing compatible with DS18B20 and PT100 sensor modules?
Absolutely. Our probe housings are designed to accommodate a wide range of sensor modules including DS18B20, PT100, PT1000, NTC thermistors, and more. Simply provide the sensor module dimensions and we will machine the internal bore and length to achieve a perfect fit.
Q5 Do you support private label or OEM branding on the probe housings?
Yes. We offer custom laser engraving of your logo, part number, or brand name directly onto the housing surface. OEM and ODM services are fully supported, including custom packaging. All designs remain confidential under NDA agreements.
Q6 What quality control measures are in place during production?
Each batch undergoes strict dimensional inspection using calibrated gauges and CMM (Coordinate Measuring Machine) equipment to ensure tolerances are met within ±0.01mm. Surface finish, material grade, and appearance are also verified. We provide inspection reports and can arrange third-party inspection upon request.

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