1 / 5
ODM China Suppliers Premium 8-Inch CNC Machined Aluminum Semiconductor Wafer Carrier from Top Factory Suppliers, Manufacturers
Product Description
💡 Product Overview
Designed for the rigorous demands of the microelectronics industry, our 8-Inch Semiconductor Wafer Carrier (Model TJC-8) is a premium Wafer Frame Ring Box engineered for the safe storage, handling, and transportation of delicate silicon wafers. Manufactured by Shenzhen Sunmy Hardware Co.,Ltd., this carrier provides superior structural integrity and precise slot alignment, ensuring seamless integration into semiconductor laboratory equipment and cleanroom automated systems. As a dedicated manufacturing partner, we leverage our robust R&D capabilities to deliver reliable, custom-tailored hardware solutions that protect your high-value semiconductor assets.
🛠️ Process & Manufacturing Insights
At Shenzhen Sunmy Hardware Co.,Ltd., we utilize advanced manufacturing techniques to meet the exacting standards of the semiconductor industry.
⚙️
Precision CNC Machining
The entire frame is meticulously carved from high-grade Aluminum alloy using multi-axis CNC milling and turning centers. This guarantees ultra-tight tolerances and exceptional structural rigidity, preventing any warping that could damage the wafers.
🔬
Precision Grinding & Surface Treatment
To ensure absolute safety for fragile silicon wafers, the carrier undergoes a meticulous surface grinding process to eliminate all burrs and sharp edges. The surface is then treated (available in anodized finishes such as black or silver) to prevent oxidation, enhance wear resistance, and prevent particulate contamination.
✅
Quality Assurance
Every unit passes through our strict ISO-9001 certified quality control system, utilizing Coordinate Measuring Machines (CMM) to verify that slot pitches, depths, and overall dimensions perfectly match the 8-inch wafer specifications.
📋 Key Specifications
| Specification Parameter | Details |
|---|---|
| Product Type | Wafer Frame Ring Box / Semiconductor Wafer Carrier |
| Model Number | TJC-8 |
| Compatible Size | 8 Inches |
| Primary Material | Aluminum Alloy 6061 / 6063-T5 |
| Manufacturing Process | CNC Machining |
| Surface Treatment | Precision Grinding / Anodizing (Customizable Colors) |
| Application | Semiconductor Laboratory Equipment, Cleanroom Processing |
| Certifications | RoHS, ISO-9001 |
| Key Characteristics | Sturdy, Durable, High-Temperature Resistant, Eco-Friendly |
| Customization | OEM / ODM Fully Available |
| Origin | Shenzhen, China (Sunmy Hardware) |
⭐ Main Features & Advantages
-
🔥
Exceptional Durability & Heat Resistance: Constructed from premium 6061/6063-T5 aluminum, the carrier maintains its dimensional stability even under high-temperature baking or rigorous chemical cleaning cycles typical in semiconductor labs.
-
🎯
Optimized Slot Design: The CNC-machined grooves are spaced and angled with micron-level precision. This prevents wafer-to-wafer contact, minimizes mechanical stress, and allows for smooth automated robotic arm access.
-
🤝
Ergonomic & Modular: Features robust, integrated top handles for safe manual transport between processing stations, and a stackable frame design to optimize cleanroom storage space.
-
🌿
Eco-Friendly Manufacturing: Compliant with RoHS standards, our production process prioritizes environmental sustainability without compromising on industrial-grade performance.
-
🏭
The Sunmy Advantage: With our comprehensive in-house manufacturing capabilities, from raw material sourcing to final finishing, we offer unmatched flexibility for OEM/ODM projects, rapid prototyping, and scalable mass production.
⚙️ Technical FAQ
Q
Q1: Can the slot pitch and overall dimensions be customized for non-standard wafers?
Absolutely. Shenzhen Sunmy Hardware Co.,Ltd. excels in OEM and ODM services. Our engineering team can adjust the CNC programming to accommodate specific slot pitches, depths, or overall frame dimensions based on your unique cleanroom requirements.
Q
Q2: What surface finishes do you offer to prevent cleanroom contamination?
The standard finish involves high-precision grinding followed by hard anodizing. This creates a non-particulating, corrosion-resistant surface that is easy to clean and highly suitable for strict semiconductor environments. We can customize the anodizing color (e.g., silver, black) per your request.
Q
Q3: What is the Minimum Order Quantity (MOQ) for these wafer carriers?
We understand that semiconductor labs often require prototype runs before scaling up. We offer flexible MOQs to support your initial R&D testing, while our strong manufacturing capacity ensures we can seamlessly transition to high-volume production when you are ready.
Q
Q4: How do you guarantee the precision of the CNC machined slots?
We strictly adhere to ISO-9001 quality management standards. During and after the CNC machining process, parts are inspected using advanced metrology equipment, including optical comparators and CMMs, to ensure every slot meets the required micro-tolerances for 8-inch wafers.
📦 Other Products
Custom SS316 Deep Drawn Closed-End Flanged Sensor Housing for Temperature Probes (4mm OD)
Custom Tinned Copper Lug Ring Crimp Terminal Battery Wire Connector & Metal Stamping Brass Plug
Custom Laser Cut & Welded Heavy Equipment Control Panel
Custom Phosphor Bronze and Steel Stamping Battery Contacts for AG13, CR2032, and CR2450 Coin Cells
✉️ Get a Fast, Technical Quote & Free DFM Review
Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.
❓ Frequently Asked Questions
Q
What wafer sizes does the TJC-8 carrier support, and are other sizes available?
The TJC-8 is specifically engineered for 8-inch (200mm) silicon wafers. However, Shenzhen Sunmy Hardware Co.,Ltd. offers full OEM/ODM customization, meaning carriers compatible with other standard sizes (e.g., 4-inch, 6-inch, 12-inch) or non-standard dimensions can be manufactured upon request with tailored CNC programming.
Q
Is the aluminum alloy material compatible with standard cleanroom chemical cleaning protocols?
Yes. The 6061/6063-T5 aluminum alloy substrate, combined with our hard anodizing surface treatment, provides excellent resistance to most cleanroom-grade solvents and cleaning agents. The anodized layer creates a chemically inert, non-particulating barrier that is well-suited for IPA, DI water rinses, and standard semiconductor wet cleaning processes.
Q
Can the TJC-8 carrier be integrated with automated wafer handling robots (EFEM)?
Absolutely. The CNC-machined slot geometry is designed with robotic arm access in mind. Precise slot angles and spacing ensure smooth, interference-free end-effector entry and retrieval, making the TJC-8 fully compatible with standard Equipment Front End Module (EFEM) automation systems used in modern semiconductor fabs.
Q
What is the lead time for standard and custom orders?
Lead times vary depending on order volume and customization requirements. Standard configuration orders are typically fulfilled faster, while custom OEM/ODM projects involve an engineering review and prototype stage. Please contact our sales team with your specific requirements to receive an accurate production and delivery timeline.
Q
Does Sunmy Hardware provide a quality inspection report or certificate of conformance with each shipment?
Yes. As an ISO-9001 certified manufacturer, we provide full quality documentation including dimensional inspection reports generated from CMM measurements, surface treatment verification records, and a Certificate of Conformance (CoC) confirming RoHS compliance upon request. This ensures full traceability for your incoming quality control process.
Q
What packaging is used to protect the wafer carriers during international shipping?
Each carrier is individually wrapped in anti-static, cleanroom-compatible protective film and secured within custom-fitted foam inserts inside export-grade cartons. This multi-layer packaging system is designed to prevent surface scratches, mechanical shock damage, and electrostatic discharge (ESD) during long-distance international freight.
