High-Quality Custom CNC Machined Spur Gear & Gear Shaft from China Suppliers - High-Quality Factory Engineering Solutions Suppliers, Products

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Product Description

Product Overview

Shenzhen Sunmy Hardware Co., Ltd. specializes in the precision manufacturing of high-performance Spur Gears and Gear Shafts (Pinion Shafts) designed specifically for automotive transmission systems and heavy-duty industrial applications.

Engineered for seamless power transmission, our gears are manufactured using advanced CNC machining and gear hobbing technologies. Whether you require standard modules (M0.5–M10) or fully customized geometries, Sunmy provides OEM/ODM solutions that ensure high torque capacity, low noise operation, and exceptional durability under stress.

Process & Manufacturing Insights

At Sunmy, we control the entire lifecycle of gear production to ensure strict adherence to DIN and ISO standards. Our manufacturing process includes:

⚙️

Precision CNC Turning & Milling

Creating the accurate blank geometry and shaft features (keyways, set screw holes, steps) from raw bar stock.

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Gear Hobbing & Shaping

Utilizing high-speed hobbing machines to cut precise tooth profiles with pressure angles of 20° (or custom).

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Heat Treatment

Critical for automotive applications. We offer carburizing, induction hardening, and quenching to harden the teeth surface while maintaining a tough core.

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Precision Grinding

Post-heat treatment gear grinding to achieve high precision grades (DIN 5 – DIN 7) and superior surface finish.

Key Specifications
Attribute Specification Details
Product Name Custom Spur Gear & Pinion Gear Shaft
Material Options Stainless Steel (303/304/316), Alloy Steel (20CrMnTi, 40Cr, 8620), Carbon Steel
Module Range M0.5 – M10
Pressure Angle 20° Standard (Customizable)
Precision Grade DIN 5, DIN 6, DIN 7, DIN 8, DIN 10
Teeth Type Straight Spur Teeth
Surface Treatment Black Oxide, Zinc Plating, Carburizing, Nitriding, High-Frequency Quenching
Hub/Bore Config With/Without Hub; Bore: Pilot, Finished, Keyway, or Set Screw
Origin Manufactured by Sunmy (China)
Warranty 6 Months (Standard)
Key Features & Advantages
  • 🛠️
    Custom Engineering

    Capable of producing complex gear shafts where the pinion is integral to the shaft, increasing strength and reducing assembly parts.

  • 💪
    High Load Capacity

    Optimized tooth geometry and material selection ensure the gears can withstand high torque loads typical in automotive transmissions.

  • 🛡️
    Surface Durability

    Advanced surface treatments (like Black Oxide or Zinc Plating) provide excellent corrosion resistance and extend component life.

  • 🎯
    Tight Tolerances

    We maintain strict control over bore sizes and concentricity, ensuring a perfect fit with bearings and mating gears.

Applications

These gears are not limited to just one sector. They are critical components for:

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Automotive

Transmission systems, starter motors, and drive trains.

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Industrial Automation

Reduction gearboxes and conveyor systems.

🤖

Robotics

Precision joint movements.

🌾

Agricultural Machinery

Tractors and harvesters.

Why Choose Shenzhen Sunmy Hardware?
⚡

Rapid Prototyping

From CAD drawing to physical sample in days.

📦

Scalable Production

Flexible MOQ to support both pilot runs and mass production.

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Strict QC System

Equipped with CMM and Gear Profile Testers to ensure every tooth meets the spec.

Frequently Asked Questions
Q1 What materials and precision grades are available for custom spur gears and pinion shafts?
Sunmy offers Stainless Steel (303/304/316), Alloy Steel (20CrMnTi, 40Cr, 8620), and Carbon Steel. We achieve DIN 5 through DIN 10 precision grades. For high-precision applications like automotive transmissions, we deliver DIN 5–DIN 7 grades using post-heat-treatment precision grinding.
Q2 What technical data or engineering files are required to get an accurate quote?
We prefer 2D drawings (PDF) or 3D CAD models (STEP/IGES) specifying material, module size, teeth count, pressure angle, and heat treatment requirements. If you do not have drawings, our engineering team can reverse-engineer from your physical sample.
Q3 What is the standard lead time and MOQ for custom gear shaft orders?
Sample prototypes typically take 7–10 days. Mass production lead times range from 15 to 25 days depending on order quantity and specific heat treatment requirements. We offer flexible MOQ policies to support both initial prototyping and full-scale production runs.
Q4 Which surface treatments and heat treatment options do you provide?
We offer comprehensive heat treatment options including carburizing, induction hardening, nitriding, and high-frequency quenching. For surface protection, options include Black Oxide and Zinc Plating to enhance corrosion resistance and extend operational lifespan.
Q5 Can Sunmy manufacture integral pinion gear shafts and support OEM/ODM projects?
Yes. Sunmy specializes in manufacturing integral pinion gear shafts where the gear teeth are machined directly onto the shaft body. This design enhances structural integrity and reduces component assembly. We provide full OEM/ODM services from initial design review through to final production.
Q6 Do you provide material certifications and inspection reports with shipments?
Yes, all shipments from Shenzhen Sunmy Hardware include complete material mill certificates and final dimensional inspection reports generated by our CMM and gear profile testing equipment.
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