Custom OEM Custom Precision CNC Machining Non-Standard Solid Aluminum Optical Breadboard Supplier, Product

Product Description

Product Overview

This non-standard, fully customized solid aluminum optical breadboard is a high-performance mounting platform engineered by Shenzhen Sunmy Hardware via precision CNC machining. Designed as a stable, flat base for demanding applications in optical labs, R&D prototyping, and precision industrial assembly, it provides an accurate grid of tapped holes for securing components without compromise.

Process & Manufacturing Insights

Manufactured from high-strength aluminum alloy (like 6061-T6 or 7075), each breadboard is shaped, bored, and perforated using advanced CNC multi-axis milling and drilling machines. The grid pattern of mounting holes is drilled and then precision-tapped to exacting tolerances. To ensure professional quality, the final surface is treated with hard black anodizing, providing significant scratch resistance, reducing optical reflections, and protecting the threads for repeated, long-term use. The larger, customized corner mounting holes are also part of this advanced CNC process.

Key Specifications
Technical Parameter Specification
Material High-Grade Aluminum Alloy (e.g., 6061-T6, 7075)
Dimensions (L x W) Completely Customizable (e.g., 200x200mm to 1000x2000mm)
Thickness Customizable (Typical ranges: 12mm to 50mm / 1/2" to 2")
Flatness Tolerance ≤ ±0.1mm per 1000mm² (Or specified by drawing)
Hole Type (Grid) M6 Tapped Holes (or 1/4"-20, specified by customer)
Hole Spacing 25mm Grid (or 1" Grid)
Main Mounting Holes Counterbored/Countersunk corner & center holes (location & size to drawing)
Surface Finish Hard Black Anodizing (Class 2, anti-reflective)
Model / Brand Custom / Shenzhen Sunmy Hardware
OEM Service Available
Minimum Order Quantity (MOQ) Flexible (Depends on design complexity & size)
Lead Time 15-25 days (Depends on customization)
Main Features & Advantages
Exceptional Precision & Stability: Tight tolerances and high flatness across the surface ensure reliable component alignment, crucial for accurate optical experiments and measurements.
Fully Customizable Design: Tailor every aspect to your unique application, including exact dimensions, custom hole patterns, specific thread types, and alternative materials.
Durability & Performance: High-quality aluminum combined with hard black anodizing provides a robust surface that resists wear, reduces light scattering, and protects the precise threads.
Direct-from-Manufacturer Excellence: Leverage Shenzhen Sunmy Hardware’s advanced development capabilities and precision machining expertise to get superior quality and competitive direct pricing.
Versatile Application: Ideal for mounting lasers, lenses, mirrors, sensors, and other precision instruments across various industrial and research sectors.
Technical FAQ
Q: How does Sunmy Hardware ensure the flatness and hole precision of this non-standard breadboard?
A: We use certified, premium aluminum and manage the entire CNC process on-site. After machining, we employ comprehensive quality control protocols, including CMM (Coordinate Measuring Machine) inspections, to verify all dimensional and tolerance specifications before final anodizing and delivery.
Q: What is the typical lead time for a custom-sized, large-format breadboard?
A: Depending on the specific dimensions, hole density, and order volume, lead times generally range between 15-25 days. Large and highly complex boards may take longer. Our sales team will provide a concrete timeline upon quote request.
Q: Do you offer optical breadboards in other materials, such as stainless steel or brass?
A: Yes, although high-grade aluminum is standard, our strong capabilities allow us to machine custom optical breadboards from other materials like stainless steel or brass, depending on your damping requirements or environmental challenges.
Q: Can you provide design assistance for the specific mounting hole pattern we require?
A: Absolutely. Our experienced engineering team can collaborate with you. We can review your drawings and application needs to provide feedback and optimize your design for both performance and manufacturability.
faq
Q: What grid options and thread specifications are standard for mounting holes?
A: We offer standard M6 tapped holes on a 25mm grid, or 1/4"-20 tapped holes on a 1" grid pattern. Custom thread sizes, imperial grid options, and metric hole spacing can also be manufactured according to customer specifications.
Q: Why is hard black anodizing recommended for optical breadboards?
A: Hard black anodizing provides Class 2 anti-reflective protection, reducing unwanted light scattering during optical testing. Additionally, it increases surface hardness, offering scratch resistance and preserving thread integrity during repeated component mounting.
Other Products
Custom Modular Plastic Enclosures | Removable End Panels for OEM Electronics
Custom Modular Plastic Enclosures...
Custom Die Cast Aluminum Finned Housings & End Caps
Custom Die Cast Aluminum Finned H...
Custom Injection Molded Electronics Enclosure | OEM Project Box
Custom Injection Molded Electroni...
Custom Precision Sheet Metal Equipment Enclosure
Custom Precision Sheet Metal Equi...
Get a Fast, Technical Quote & Free DFM Review

Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.

Related Products