Custom Custom CNC Machined Spur Gears & Gear Shafts from China Factory - Quality Suppliers for Automotive Transmission Systems Supplier, Exporters

Introducing our premium product sourced directly from trusted suppliers in China. Our factory is equipped with state-of-the-art technology, ensuring that every item meets the highest quality standards. We pride ourselves on delivering exceptional value and reliability, making us a leading choice for businesses seeking top-notch products. With our extensive experience and dedication to excellence, we are committed to providing you with the best solutions tailored to your needs. Trust our China-based factory for your next purchase and enjoy the benefits of working with experienced suppliers committed to your satisfaction

Product Description

Product Overview

Shenzhen Sunmy Hardware Co., Ltd. specializes in the precision manufacturing of high-performance Spur Gears and Gear Shafts (Pinion Shafts) designed specifically for automotive transmission systems and heavy-duty industrial applications.

Engineered for seamless power transmission, our gears are manufactured using advanced CNC machining and gear hobbing technologies. Whether you require standard modules (M0.5-M10) or fully customized geometries, Sunmy provides OEM/ODM solutions that ensure high torque capacity, low noise operation, and exceptional durability under stress.

Process & Manufacturing Insights

At Sunmy, we control the entire lifecycle of gear production to ensure strict adherence to DIN and ISO standards. Our manufacturing process includes:

Precision CNC Turning & Milling

Creating the accurate blank geometry and shaft features (keyways, set screw holes, steps) from raw bar stock.

Gear Hobbing & Shaping

Utilizing high-speed hobbing machines to cut precise tooth profiles with pressure angles of 20° (or custom).

Heat Treatment

Critical for automotive applications. We offer carburizing, induction hardening, and quenching to harden the teeth surface while maintaining a tough core.

Precision Grinding

Post-heat treatment gear grinding to achieve high precision grades (DIN 5 - DIN 7) and superior surface finish.

Key Specifications

Product Name Custom Spur Gear & Pinion Gear Shaft
Material Options Stainless Steel (303/304/316), Alloy Steel (20CrMnTi, 40Cr, 8620), Carbon Steel
Module Range M0.5 - M10
Pressure Angle 20° Standard (Customizable)
Precision Grade DIN 5, DIN 6, DIN 7, DIN 8, DIN 10
Teeth Type Straight Spur Teeth
Surface Treatment Black Oxide, Zinc Plating, Carburizing, Nitriding, High-Frequency Quenching
Hub / Bore Config With/Without Hub; Bore: Pilot, Finished, Keyway, or Set Screw
Origin Manufactured by Sunmy (China)
Warranty 6 Months (Standard)

Key Features & Advantages

✓
Custom Engineering

Capable of producing complex gear shafts where the pinion is integral to the shaft, increasing strength and reducing assembly parts.

✓
High Load Capacity

Optimized tooth geometry and material selection ensure the gears can withstand high torque loads typical in automotive transmissions.

✓
Surface Durability

Advanced surface treatments (like Black Oxide or Zinc Plating) provide excellent corrosion resistance and extend component life.

✓
Tight Tolerances

We maintain strict control over bore sizes and concentricity, ensuring a perfect fit with bearings and mating gears.

Applications

These gears are not limited to just one sector. They are critical components for:

✦
Automotive

Transmission systems, starter motors, and drive trains.

✦
Industrial Automation

Reduction gearboxes and conveyor systems.

✦
Robotics

Precision joint movements and power articulation.

✦
Agricultural Machinery

Heavy-duty power transfer in tractors and harvesters.

Why Choose Shenzhen Sunmy Hardware?

Rapid Prototyping

From CAD drawing to physical sample in days to accelerate your R&D cycles.

Scalable Production

Flexible MOQ configurations supporting both low-volume pilot batches and high-volume runs.

Strict QC System

Equipped with advanced CMM and Gear Profile Testers to ensure every tooth strictly meets the spec.

Technical FAQ

Q1: What data do you need to provide a quote? +
A: We require a 2D drawing (PDF) or 3D model (STEP/IGES). If you do not have drawings, we can reverse-engineer from a physical sample.
Q2: What is your standard lead time for custom gear shafts? +
A: Samples typically take 7-10 days. Mass production lead times vary (15-25 days) depending on quantity and heat treatment requirements.
Q3: Can you provide material certifications and dimensional reports? +
A: Yes, all shipments from Sunmy include material mill certificates and full CMM inspection reports.
Q4: What gear precision grades can you achieve? +
A: Through post-heat treatment gear grinding, we routinely achieve precision classes from DIN 5 to DIN 8 (ISO class 5-8), suitable for high-speed, low-noise transmission assemblies.
Q5: What heat treatment options are available for automotive applications? +
A: We provide carburizing & quenching, induction hardening, and nitriding to guarantee deep case hardness (e.g. HRC 58-62) with a resilient, shock-absorbing core.
Q6: Can you manufacture integrated pinion shafts without separate keyways? +
A: Yes, we specialize in integral pinion gear shafts machined as a single monolithic component, maximizing mechanical strength and concentricity while reducing assembly labor.

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