China Precision Turned Custom Gold-Plated Brass Spring Pogo Pin High-Precision Connector Accessory for PCB Polished Surface Products, Product

Product Description

Product Overview

At Shenzhen Sunmy Hardware Co.,Ltd., we specialize in manufacturing high-precision connector components. Our Custom Gold-Plated Brass Spring Pogo Pins are engineered for reliable electrical connections on PCBs and intricate electronic devices. As experts in Precision Turned Parts, we offer fully customized solutions, adjusting material, plating thickness, force, and dimensions to meet your exact specifications. This product is designed for applications where high reliability, smooth mating, and consistent force are non-negotiable.

Process & Manufacturing Insights

Our Pogo Pins are produced using advanced Precision Turned Parts technology, often utilizing Swiss-type CNC machines for the highest concentricity and tightest tolerances. This process ensures exceptional dimensional accuracy, often achieving tolerances as tight as +/- 0.005mm. The rotational nature of turning allows for the creation of the complex, segmented body with a highly concentric and polished surface finish. This polished surface is critical for smooth spring action and optimal plating adhesion, preventing premature plating wear. We maintain a strong development capability to design tooling and program machines for any unique pin geometry you require.

Key Specifications

We are a 100% custom-centric manufacturer. The following specifications are representative and fully adjustable based on your needs.

Specification Details
Type / Product Category Spring-Loaded Pogo Pin Connector Component
Base Material High-Grade C3604 Brass Alloy / CuZn39Pb3 (or customized alloy)
Surface Treatment / Plating Thick Gold Plating over Nickel (e.g., 3u", 5u", 10u" or customized thickness)
Surface Finish Highly Polished, Smooth Surface
Manufacturing Process Precision Turned Parts (CNC Swiss-Lathe)
Dimensions Fully Customizable (Provide your blueprint for quotation)
Pin Configuration Round, Sharp, Flat, Star, Triple-point (as required)
Spring Force Customized Force (Preload & Working Force, measured in grams-force)
Country of Origin China
Customization Options Dimensions, Material, Force, Plating Thickness, Pin Style, Mounting Method

Main Features & Advantages

Exceptional Precision & Finish

CNC turning capabilities and post-process polishing result in precise segmented bodies and a smooth, low-friction surface for optimal spring performance.

High-Cycle Connection

Engineered for stable force, high cycles, and low contact resistance. Gold plating delivers long-term corrosion resistance and excellent conductivity.

100% Full Customization

Every dimension, material choice (brass grades, CuBe, music wire), pin geometry, internal spring force, and plating thickness is tailored to your concept.

Rapid Prototyping & Scale

Strong development capabilities allow rapid prototyping for design validation, seamlessly scaling up to high-volume production with fast lead times.

Technical FAQ

Q1 Can you accommodate extremely tight tolerances?

Yes. Leveraging our advanced Swiss-type precision lathes, we can maintain tolerances of critical dimensions down to +/- 0.005mm.

Q2 What material options do you provide for the internal spring?

While the body and plunger are typically turned from brass with gold plating, we can use music wire, stainless steel (SUS301/304), or Beryllium copper (CuBe) for the spring, depending on the required force and environment.

Q3 Can you provide customized internal force measurements?

Absolutely. The internal spring force (preload, working force, full compression) is a key parameter we can calibrate based on your specific application requirements.

Q4 Does Sunmy provide engineering design assistance?

Yes. Our development team can review your connector design to ensure manufacturability via precision turning and suggest optimizations for cost and performance.

Q5 What options are available for gold plating thickness?

We offer custom gold plating over nickel layers, typically ranging from 3u", 5u", to 10u" or specialized custom thicknesses to meet your conductivity and wear-resistance demands.

Q6 Which custom pin tip configurations can you manufacture?

We can fabricate a wide variety of pin tip profiles including round, sharp, flat, star, and triple-point configurations based on your technical drawing requirements.

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