China Custom Precision High-Transparency PC (Polycarbonate) Injection Molded Optical Components Suppliers, Quotes
Product Description
Product Overview
Welcome to Shenzhen Sunmy Hardware Co., Ltd., your premier partner for custom high-precision engineering solutions. We specialize in the plastic injection molding of high-performance materials, delivering components of exceptional quality and clarity. This listing showcases our capabilities in creating high-transparency Polycarbonate (PC) parts, optimized for optical clarity, precision geometry, and engineered durability. Our comprehensive one-stop service, from mold design and fabrication to mass production and custom finishing, ensures we meet your exact specifications for a wide range of demanding industrial, commercial, and consumer applications.
Process & Manufacturing Insights
We utilize state-of-the-art plastic injection molding technology to produce these precision optical elements. The process begins with our in-house engineering and mold-making capabilities, where we design and fabricate precise molds using customer-supplied drawings. During the molding phase, high-quality PC resin is heated to a precise molten state and injected under high pressure into the mold cavity. Critical parameters—including temperature, pressure, injection speed, and cooling cycles—are meticulously controlled to ensure exceptional clarity, minimal stress, and tight dimensional tolerances, resulting in components that consistently meet the highest performance standards.
Key Specifications
| Specification Category | Details |
| Material | High-Transparency Polycarbonate (PC), PMMA (Acrylic) optional |
| Product Type | Custom Injection Molded Optical Components (Lenses, Prisms, Light Guides, Covers) |
| Surface Finish | Optical Polish (A-1 to A-2 grade for lens surfaces), Custom Textures available |
| Transparency | Ultra-Clear, >90% light transmission (PC) |
| Tolerance | Precision tolerances, typically ±0.01mm to ±0.05mm, depending on part complexity |
| Form Factor | Custom complex geometries (e.g., hemispherical convex, flat, irregular optical shapes) |
| Color | Clear (Standard), Customized colors available for translucent or specific optical filters |
| Drawing Format | 2D: PDF, CAD; 3D: IGES, STEP |
| Mold Capability | One-stop Service (Design to Mass Production), In-house Mold Making (DME/HASCO standards optional) |
| Injection Machines | Tonnage range: 60T to 1000T, catering to diverse part sizes and volumes |
| Quality Control | 100% Inspection, Dimensional Check, Cosmetic Inspection, Optical performance validation |
| Applications | LED Lighting fixtures, Camera lenses, Medical imaging devices, Sensor housings, Automotive lenses |
Main Features & Advantages
Technical FAQ
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