China Custom Aluminum Optical Breadboard - Precision CNC Machining by China Suppliers & Factory Suppliers, Service

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Product Description

Product Overview

This non-standard, fully customized solid aluminum optical breadboard is a high-performance mounting platform engineered by Shenzhen Sunmy Hardware via precision CNC machining. Designed as a stable, flat base for demanding applications in optical labs, R&D prototyping, and precision industrial assembly, it provides an accurate grid of tapped holes for securing components without compromise.

Process & Manufacturing Insights

Manufactured from high-strength aluminum alloy (like 6061-T6 or 7075), each breadboard is shaped, bored, and perforated using advanced CNC multi-axis milling and drilling machines. The grid pattern of mounting holes is drilled and then precision-tapped to exacting tolerances. To ensure professional quality, the final surface is treated with hard black anodizing, providing significant scratch resistance, reducing optical reflections, and protecting the threads for repeated, long-term use. The larger, customized corner mounting holes are also part of this advanced CNC process.

1 CNC Multi-Axis Machining

Advanced multi-axis milling and drilling machines shape, bore, and perforate each breadboard to exacting dimensional standards.

2 Precision Hole Tapping

Each grid hole is drilled and precision-tapped to tight tolerances, ensuring reliable thread engagement for all standard optical hardware.

3 Hard Black Anodizing

The final surface treatment delivers significant scratch resistance, reduces optical reflections, and protects threads for long-term repeated use.

4 Quality Inspection

CMM (Coordinate Measuring Machine) inspections verify all dimensional and tolerance specifications before final delivery.

Key Specifications
Technical Parameter Specification
Material High-Grade Aluminum Alloy (e.g., 6061-T6, 7075)
Dimensions (L x W) Completely Customizable (e.g., 200×200mm to 1000×2000mm)
Thickness Customizable (Typical ranges: 12mm to 50mm / 1/2" to 2")
Flatness Tolerance ≤ ±0.1mm per 1000mm² (Or specified by drawing)
Hole Type (Grid) M6 Tapped Holes (or 1/4"-20, specified by customer)
Hole Spacing 25mm Grid (or 1" Grid)
Main Mounting Holes Counterbored/Countersunk corner & center holes (location & size to drawing)
Surface Finish Hard Black Anodizing (Class 2, anti-reflective)
Model / Brand Custom / Shenzhen Sunmy Hardware
OEM Service Available
Minimum Order Quantity (MOQ) Flexible (Depends on design complexity & size)
Lead Time 15–25 days (Depends on customization)
Main Features & Advantages
  • Exceptional Precision & Stability: Tight tolerances and high flatness across the surface ensure reliable component alignment, crucial for accurate optical experiments and measurements.
  • Fully Customizable Design: Tailor every aspect to your unique application, including exact dimensions, custom hole patterns, specific thread types, and alternative materials.
  • Durability & Performance: High-quality aluminum combined with hard black anodizing provides a robust surface that resists wear, reduces light scattering, and protects the precise threads.
  • Direct-from-Manufacturer Excellence: Leverage Shenzhen Sunmy Hardware's advanced development capabilities and precision machining expertise to get superior quality and competitive direct pricing.
  • Versatile Application: Ideal for mounting lasers, lenses, mirrors, sensors, and other precision instruments across various industrial and research sectors.
Frequently Asked Questions
  • Q: How does Sunmy Hardware ensure the flatness and hole precision of this non-standard breadboard?
    A: We use certified, premium aluminum and manage the entire CNC process on-site. After machining, we employ comprehensive quality control protocols, including CMM (Coordinate Measuring Machine) inspections, to verify all dimensional and tolerance specifications before final anodizing and delivery.
  • Q: What is the typical lead time for a custom-sized, large-format breadboard?
    A: Depending on the specific dimensions, hole density, and order volume, lead times generally range between 15–25 days. Large and highly complex boards may take longer. Our sales team will provide a concrete timeline upon quote request.
  • Q: Can you provide design assistance for the specific mounting hole pattern we require?
    A: Absolutely. Our experienced engineering team can collaborate with you. We can review your drawings and application needs to provide feedback and optimize your design for both performance and manufacturability. Custom Mounting Hole Pattern Optimization
  • Q: Why is hard black anodizing preferred over standard anodizing for optical breadboards?
    A: Hard black anodizing (Type III) produces a significantly thicker and denser oxide layer compared to standard anodizing. This results in superior scratch and wear resistance, a non-reflective matte surface that minimizes stray light in optical setups, and enhanced protection for the precision-tapped threads against corrosion and repeated use.
  • Q: Can I submit a CAD drawing or DXF file for a custom breadboard order?
    A: Yes. We accept CAD files in formats including DXF, DWG, STEP, and IGES. Our engineering team will review your submitted drawings, perform a free DFM (Design for Manufacturability) analysis, and provide feedback before production begins to ensure the best possible outcome.
  • Q: Is OEM/ODM service available, and can my company branding be added to the breadboard?
    A: Yes, Shenzhen Sunmy Hardware fully supports OEM and ODM services. We can engrave or laser-mark your company logo, part numbers, or custom text directly onto the breadboard surface as part of the manufacturing process. Please discuss your branding requirements with our sales team when submitting your inquiry.
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