China China Suppliers Factory for Custom CNC Machined Automotive Transmission Spur Gears and Gear Shafts Manufacturers, Service

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Product Description

Product Overview

Shenzhen Sunmy Hardware Co., Ltd. specializes in the precision manufacturing of high-performance Spur Gears and Gear Shafts (Pinion Shafts) designed specifically for automotive transmission systems and heavy-duty industrial applications.

Engineered for seamless power transmission, our gears are manufactured using advanced CNC machining and gear hobbing technologies. Whether you require standard modules (M0.5–M10) or fully customized geometries, Sunmy provides OEM/ODM solutions that ensure high torque capacity, low noise operation, and exceptional durability under stress.

Process & Manufacturing Insights

At Sunmy, we control the entire lifecycle of gear production to ensure strict adherence to DIN and ISO standards. Our manufacturing process includes:

⚙️

Precision CNC Turning & Milling

Creating the accurate blank geometry and shaft features (keyways, set screw holes, steps) from raw bar stock.

🔧

Gear Hobbing & Shaping

Utilizing high-speed hobbing machines to cut precise tooth profiles with pressure angles of 20° (or custom).

🔥

Heat Treatment

Critical for automotive applications. We offer carburizing, induction hardening, and quenching to harden the teeth surface while maintaining a tough core.

🏆

Precision Grinding

Post-heat treatment gear grinding to achieve high precision grades (DIN 5 – DIN 7) and superior surface finish.

Key Specifications

Attribute Specification Details
Product Name Custom Spur Gear & Pinion Gear Shaft
Material Options Stainless Steel (303/304/316), Alloy Steel (20CrMnTi, 40Cr, 8620), Carbon Steel
Module Range M0.5 – M10
Pressure Angle 20° Standard (Customizable)
Precision Grade DIN 5, DIN 6, DIN 7, DIN 8, DIN 10
Teeth Type Straight Spur Teeth
Surface Treatment Black Oxide, Zinc Plating, Carburizing, Nitriding, High-Frequency Quenching
Hub/Bore Config With/Without Hub; Bore: Pilot, Finished, Keyway, or Set Screw
Origin Manufactured by Sunmy (China)
Warranty 6 Months (Standard)

Key Features & Advantages

  • 🔩
    Custom Engineering Capable of producing complex gear shafts where the pinion is integral to the shaft, increasing strength and reducing assembly parts.
  • 💪
    High Load Capacity Optimized tooth geometry and material selection ensure the gears can withstand high torque loads typical in automotive transmissions.
  • 🛡️
    Surface Durability Advanced surface treatments (like Black Oxide or Zinc Plating) provide excellent corrosion resistance and extend component life.
  • 🎯
    Tight Tolerances We maintain strict control over bore sizes and concentricity, ensuring a perfect fit with bearings and mating gears.

Applications

These gears are not limited to just one sector. They are critical components for:

🚗 Automotive Transmission systems, starter motors, and drive trains.
🏭 Industrial Automation Reduction gearboxes and conveyor systems.
🤖 Robotics Precision joint movements.
🌾 Agricultural Machinery Tractors and harvesters.

Why Choose Shenzhen Sunmy Hardware?

  • ⚡
    Rapid Prototyping From CAD drawing to physical sample in days.
  • 📦
    Scalable Production Flexible MOQ to support both pilot runs and mass production.
  • ✅
    Strict QC System Equipped with CMM and Gear Profile Testers to ensure every tooth meets the spec.

Frequently Asked Questions

Q1 What data do you need to provide a quote?
We require a 2D drawing (PDF) or 3D model (STEP/IGES). If you do not have drawings, we can reverse-engineer from a physical sample.
Q2 What is the difference between a spur gear and a pinion gear shaft?
A spur gear is a standalone gear with straight teeth cut parallel to the gear axis, used for transmitting power between parallel shafts. A pinion gear shaft (or pinion shaft) is a component where the smaller gear (pinion) is machined directly onto the shaft — integrating both functions into one precision part. This reduces assembly complexity and improves structural rigidity, making it ideal for high-load automotive and industrial applications.
Q3 Which material is recommended for automotive transmission spur gears?
For automotive transmission applications, we typically recommend alloy steels such as 20CrMnTi or 8620. These materials respond well to carburizing and case hardening processes, resulting in a hard, wear-resistant tooth surface with a tough, impact-resistant core — essential for high-cycle, high-torque environments.
Q4 What precision grade do your spur gears conform to?
Our standard production range covers DIN 5 through DIN 10. For high-precision applications such as robotics or precision gearboxes, we recommend DIN 5 or DIN 6, which are achieved through post-hardening gear grinding. For general industrial applications, DIN 7 or DIN 8 provides an excellent balance of performance and cost.
Q5 What is the minimum order quantity (MOQ) for custom spur gears?
We offer flexible MOQ policies to accommodate different project stages. For prototype or sample orders, as few as 1–5 pieces are accepted. For mass production, MOQ typically starts from 50–100 pieces depending on the complexity of the part and the surface treatment required. Please contact our sales team for a tailored quote.
Q6 How does Sunmy ensure consistent quality across mass production batches?
Sunmy operates a multi-stage quality control system. Each batch undergoes incoming material inspection (with mill certificates), in-process dimensional checks using CMM (Coordinate Measuring Machines), gear profile testing, and final outgoing inspection. We provide a full dimensional inspection report and material certificate with every shipment to ensure traceability and conformance.

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