ODM Custom Phosphor Bronze and Steel Stamping Battery Contacts for AG13, CR2032, and CR2450 Coin Cells Exporters, Factories
Product Description
Product Overview
Shenzhen Sunmy Hardware Co.,Ltd. is a leading manufacturer specializing in precision engineering for electronic components. Our custom battery contacts are expertly crafted from high-grade phosphor bronze and spring steel using advanced stamping techniques. These components are meticulously designed to provide reliable electrical connectivity, ensure secure battery retention, and withstand fatigue in demanding applications. We offer fully customizable solutions for standard coin cells like AG13/LR44, CR2032, and CR2450, ensuring perfect integration into your product's design.
From consumer electronics and medical devices to industrial sensors and toys, our custom-stamped battery contacts provide a robust and cost-effective connection solution. Leverage our extensive experience and powerful development capabilities to create a tailored component that meets your exact performance and dimensional requirements.
Process & Manufacturing Insights
We utilize state-of-the-art sheet metal & stamping technology to produce our custom battery contacts. This process begins with precise die design and fabrication, leveraging our internal capabilities for custom tooling. Material selection is critical; we offer both phosphor bronze for excellent conductivity and corrosion resistance, and high-tensile spring steel for superior spring characteristics and structural strength, often coated for enhanced performance.
High-speed, multi-stage stamping presses accurately cut, bend, and form the complex geometry of the battery contact from continuous metal strips. This progressive stamping approach guarantees exceptional consistency, tight tolerances, and high production efficiency, even for large volumes. Our post-processing options include precise nickel plating, gold plating, or other surface treatments for optimal solderability, corrosion protection, and contact reliability. Every step is overseen by our rigorous quality control system to ensure error-free products.
Key Specifications
| Parameter | Description |
| Compatible Battery Types | AG13 (LR44), CR2032, CR2450, and other coin cells upon request |
| Material Options | Phosphor Bronze (C5191, C5210, etc.), Spring Steel (SUS301, 65Mn, SK5, etc.) |
| Material Thickness | Fully customizable, typically ranging from 0.1mm to 0.5mm |
| Dimensional Tolerance | Precision level, down to ±0.01mm to ±0.05mm (customized to design) |
| Surface Finish | Nickel Plating, Gold Plating, Silver Plating, Tin Plating |
| Mounting Type | Through-Hole (THT), Surface Mount (SMT), Snap-in, or customized designs |
| Quality Control | Comprehensive inspections (100% full inspection option), SPC, FAI, IPQC, FQC |
| Customization | Full range: material, size, shape, spring force, mounting, plating, packaging |
| Certifications | ISO9001, IATF16949, ROHS |
Main Features & Advantages
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Exceptional Conductivity & Reliable Connection: Utilizing high-purity materials and optimized designs to ensure minimal resistance and a stable electrical path.
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Superior Spring Strength & Fatigue Resistance: Critical for maintaining secure contact over numerous battery replacement cycles, preventing power loss or intermittent issues.
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Precision Engineering with Tight Tolerances: Our advanced stamping process and custom tooling ensure every contact meets strict dimensional requirements for flawless assembly.
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Full Customization Capabilities: From initial concept and DFM review to prototyping and mass production, we provide tailored solutions for material, plating, mounting, and packaging.
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State-of-the-Art Production Facility: Our company operates multiple advanced, high-speed stamping presses and a dedicated tool & die workshop, ensuring rapid turnaround and consistent quality.
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Commitment to Quality & Compliance: With 20 years of experience, we adhere to strict quality standards and offer comprehensive inspections to guarantee your complete satisfaction.
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Technical FAQ
Q1: What is your Minimum Order Quantity (MOQ) for custom battery contacts?
Our MOQ is flexible and can be tailored to your specific project needs. While we handle high-volume production, we are also equipped to support smaller initial orders or prototyping requirements. We are committed to finding a production solution that aligns with your development stage.
Q2: What is the typical lead time for custom tooling and production?
Custom tooling design and fabrication generally takes between 7 to 15 days, depending on complexity. For mass production, we can typically deliver within 15 to 30 days after sample approval and receipt of the deposit. We provide clear, transparent communication at every stage.
Q3: How do you assist with the design optimization for a custom contact?
Our expert engineering team provides comprehensive Design for Manufacturability (DFM) review and assistance. We can optimize your initial designs for efficient stamping, suggest the best material and plating options based on your application, and even help in creating a new concept from scratch to minimize cost and maximize performance.
Q4: Can you provide samples for testing and evaluation?
Yes, we provide prototypes and samples for your testing and evaluation before proceeding to full-scale production. This allows you to verify form, fit, and function, ensuring the final component meets all your performance criteria. For common designs, sample lead time is typically 3-5 days.
Q5: What surface plating options are available for battery contacts?
We offer surface finish options including Nickel Plating, Gold Plating, Silver Plating, and Tin Plating. Plating is selected based on your requirements for solderability, electrical conductivity, corrosion resistance, and wear tolerance.
Q6: What quality control standards and certifications do you meet?
We are ISO9001, IATF16949, and ROHS certified. Every batch undergoes rigorous testing including SPC, FAI, IPQC, and FQC processes, with optional 100% full inspection to guarantee error-free parts.
Get a Fast, Technical Quote & Free DFM Review
Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.
