Custom Custom Precision CNC Turned Stainless Steel Medical Components Manufacturer, Quotes
Product Description
Product Overview
Shenzhen Sunmy Hardware Co., Ltd. specializes in manufacturing high-precision, medical-grade stainless steel components tailored to the stringent demands of the healthcare and pharmaceutical industries. Utilizing state-of-the-art CNC turning and multi-axis mill-turn centers, we deliver custom turned parts that excel in dimensional accuracy, mechanical strength, and surface integrity. Whether for surgical instruments, implantable devices, diagnostic equipment, or laboratory apparatus, our components are 100% engineered to meet your exact specifications and regulatory compliance standards.
Manufacturing Process & Engineering Insights
Our "Precision Turned Parts" process leverages advanced Swiss-type CNC lathes and multi-tasking turning centers capable of executing complex turning, milling, drilling, and threading operations in a single setup. This ensures exceptional concentricity and tight geometric tolerances.
Following the machining stage, our components undergo a rigorous secondary processing regimen, including automated deburring, micro-polishing, ultrasonic cleaning to eliminate grease and particulate matter, and chemical passivation to enhance corrosion resistance and biocompatibility for medical applications.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Name | Custom Precision CNC Turned Stainless Steel Medical Components |
| Manufacturing Process | Precision CNC Turning, Swiss-Type Machining, Mill-Turn Multi-Axis Machining |
| Available Materials | Stainless Steel (SUS303, SUS304, SUS316, SUS316L, 17-4 PH, 420, etc.) |
| Dimensional Tolerances | Up to ±0.005 mm (0.0002 inches) |
| Surface Roughness | Ra 0.4μm - Ra 1.6μm (customizable to ultra-smooth finishes) |
| Surface Treatment | Passivation, Electropolishing, Sandblasting, Micro-Polishing, Laser Etching |
| Industry Applications | Medical Devices, Surgical Instruments, Orthopedic Implants, Endoscope Parts, Dental Tools |
| Quality Control | 100% Inspection, CMM, Projector, Micrometer, Thread Gauges, Roughness Tester |
| Service Type | Full OEM / ODM Customization (Based on 2D/3D Drawings or Samples) |
| Minimum Order Quantity (MOQ) | Flexible (Prototype to mass production supported) |
| Production Lead Time | 7-15 working days for prototypes, 20-30 working days for batch orders |
Key Features & Strategic Advantages
-
Medical-Grade Biocompatibility & Corrosion Resistance: Premium stainless steel grades (316L, 17-4 PH) resisting bodily fluids and sterilization cycles.
-
Ultra-Precision and Tight Tolerances: High-speed advanced lathes achieving micron-level accuracy for flawless functionality.
-
100% Full Customization Capability: Custom surface finishes including laser-etched graduation marks and color-coded passivation.
-
Comprehensive Quality Assurance: Every batch is subjected to dimensional, surface, and material verification with inspection reports.
-
Robust Engineering Support: DFM phase collaboration to optimize production costs and speed up time-to-market.
Technical FAQ
Q1: What standard medical grades of stainless steel do you machine most frequently?
A1: We regularly process SUS316L (known for superior corrosion resistance and biocompatibility) and 17-4 PH (offering high strength and hardness after heat treatment), alongside SUS303 and SUS304 for structural, non-implantable components.
Q2: Can you provide material and inspection certifications for medical compliance?
A2: Yes. We provide full Material Test Reports (MTRs), dimensional inspection sheets, and passivation certificates upon request to support your regulatory documentation.
Q3: How do you guarantee the removal of burrs and contaminants on micro-turned components?
A3: We implement specialized micro-deburring techniques (such as electrochemical or chemical deburring) followed by multi-stage ultrasonic cleaning in clean environments to ensure parts are completely free of oil, chips, and microscopic burrs.
Q4: What file formats do you accept for custom engineering drawings?
A4: We accept a wide range of CAD formats, including STEP, IGES, SolidWorks (.sldprt), AutoCAD (.dwg, .dxf), and PDF for 2D engineering blueprints.
Q5: What are your typical lead times and Minimum Order Quantities (MOQ)?
A5: We offer flexible MOQs from single prototype units to full production runs. Production lead time is typically 7-15 working days for prototypes and 20-30 working days for batch production orders.
Q6: Do you offer engineering design reviews prior to manufacturing?
A6: Yes, our engineering team performs a thorough Design for Manufacturability (DFM) review to evaluate tolerances, material selection, and process efficiency before production begins.
Other Products
-
Custom Modular Plastic Enclosures...
-
Custom Die Cast Aluminum Finned H...
-
Custom Injection Molded Electroni...
-
Custom Precision Sheet Metal Equi...
Get a Fast, Technical Quote & Free DFM Review
Don't let tolerance stack-up delay your product launch. Submit your project details, and our engineering team will evaluate your design for manufacturability before the first cut.
